Why enamelware

This element of uniqueness frees us from a perfectionist, mechanical uniformity, and adds character to our kitchens and tablescapes. Enamel is not only a universally used material, but it also has a centuries-old pedigree.

The origin of this robust material as a utility staple for the home goes back to the Industrial Revolution. Vitreous enameled cast iron was first used to produce sinks and bathtubs in the mids. Craftspeople were already searching for a material that would enable a cooking surface that wouldn't rust and leach harmful substances to the food. Can you imagine tomatoes were thought to be poisonous for about years because it was believed that pewter plates leeched lead causing lead poisoning?

Enamel became the perfect solution. By applying enamel to the inside of cast iron pots and pans, they created the first non-stick surface ideal for baking, cooking, and tableware to safely sustain the taste of their food.

No wonder why enameled cookware became a viable commercial product that so quickly. From the late 19th century on, enamel began to be applied to steel instead of cast iron and was a success that heralded mass-market cookware. Enamel kitchenware stamped from thin sheets of steel was then in every household as pans , pots, kettles, baking dishes, ladles, cups , bowls , plates , and biscuit cutters, becoming primary kitchenware. Soap dishes, pitchers, and bowl sets were popular as bathware.

This new cookware was not only easier to clean and scratch-proof but also lighter in weight. As an incredibly durable material, enamelware was also famous because it was less fragile than china and needed minimal effort to care.

The versatile yet straightforward kitchenware is the first mass-produced American kitchenware, sold from stores to mail-order catalogs. Certain production methods are the key here.

At Emalco, we make mugs that are made of the best quality steel and we use ceramic decals which are fired into the last layer of enamel — all of that makes them heavy-duty enamelware! Firstly the sheet metal is cut into separate rings. It is then pressed at high pressure to form the body of the dish.

The metal parts such as the handles or rims are then taken and welded together to complete the metal form…. This is where the material is coated with a base coat to prepare it for the outer layer. Following this the product is inspected by our quality control team. If it passes this stage, it can then be fired at very high temperatures. It is inspected once more after firing to ensure no defects have occurred.

The second part of enameling is where your design really comes to life! This is where the dish gets some color. This gives the product its required aesthetic and practical attributes. Should the inner and outer colors of the product differ, we firstly apply the inner coat. After drying, we apply a special enamel to the rim.

It is specifically made to protect this area and needs to be especially durable. The product is then fired once more, before another rigorous inspection we want to ensure all high standards of production are met. After all of this, we can begin to decorate the product. Decoration is also a time-consuming process. At first the ceramic decal is applied by hands. Then it has to be dried and fired at very high temperatures once again!

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